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I've been trying to devise something similar to your spats for my car for a while. Not necessarily for downforce but for slightly better aero. Every little bit helps when trying to save on gas, not that these are gas guzzlers.
 
Discussion starter · #83 ·
Thanks for the comments guys.

This is probably my favourite NA track car out there, just saying. Have you thought about aero in the form of a GT spoiler or something?
I am maxed out on points for Mod class in miata challenge, so I can't add a rear wing.

Since I can't add mucho rear downforce, I'm focusing my front aero efforts on reducing drag and lift, so that I don't throw off the balance. If I had a rear wing I'd add some big canards on the front too.

My car's basically the polar opposite of the dominant car type in Mod class right now, which is basically a spec miata on roids; stripped/caged on 15x9's, NT-01's, Xida club sports, 140hp, no aero... which is an easy car to build/maintain...
But I think, given a driver which was capable of being competetive, my car could be comparable, just very different set of strengths - aero and horsepower instead of R-comps and lightweight
 
Discussion starter · #87 ·
Back from Chuckwalla!

This place is in the middle of nowhere. And it's HOT! 130 miles from SD over a desolate mountain range into Palm Desert, a place most would call the middle of nowhere, and then onto I-10 East for another 50 miles into the REAL middle of nowhere.

Arrived at ~7PM on Saturday.

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The wind made it difficult to get the tent up. I had to erect it up-wind of my car so that the car stopped it from blowing away while I got the poles up. The result was a rather crooked tent embracing the backside of my car in the sunset:

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After tossing everything heavy that I had into the tent to keep it in one place I rotated it around and then moved the car up-wind of the tent, and got creative:

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5:30 AM I was up to see the sunrise while I prepped the car:

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This was my first time at Chuckwalla. Tried to watch a lot of youtubes to get a feel for it before hand. What you can see in videos is that, especially for a small light car like a miata there's a lot of areas where you dive in quite deep and brake as you turn in, and once out there, I realized you're doing this twice as much as you can tell in the videos, so this was quite a different experience than the more traditional brake then turn as seperate events.

First session went well, but right at the end of the session my intercooler hose blew off again - same issue I was chasing at Buttonwillow, which I thought I had solved by upgrading the hose clamp. So I pulled the whole bumper between sessions and added a second clamp to that hose. Got back out for the second session and it blew off again about half way through. Still, I had put down a good enough time to grid higher than all the S2000s and miatas in my run group.

Between the 2nd and 3rd session I torqued the clamps down as much as possible. Got out for the 3rd sess, did one flying lap - 2:11.0 and felt even better on the next lap but the hose blew again! :scream:

Went back to the drawing board after that - assuming the clamps were strong enough, why is this happening? Figured that as the motor torques over, even with the Mazda Comp engine mounts, it pulls on that pipe over and over - until it finally wiggles it all the way out of the coupler. So what to do? ZIP TIES!!!! 6 zip ties anchoring that pipe to a nearby point in the engine bay so that it wouldn't be able to pull out of the coupler.

For the fourth session, it was ~1 PM. My 2:11 had put me behind only two Vettes and an M3 on grid. Got out and it was so freaking HOT that the tires were almost immediately greasy, and I had to do one cooldown lap for every two fast laps. Everyone's times were drastically worse than the 2nd and 3rd sessions. Still, I managed a 2:12.5-ish. And I got through the whole session.

I have video!!!! The new GoPro mount works very nicely :) Video of the 2:11.0 lap:

http://youtu.be/URQkdrTpyMo

So I'm going to fix this coupler/pipe issue once and for all before the next track day. I am sure that if I had gotten a full session in earlier when the track wasn't scorching hot I could have trimmed plenty more time off..

Pics of some of the badass cars that were there that day in the advanced run groups:



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Discussion starter · #89 ·
^ haha yeah, I'm trying to figure out the same thing. It's a widebody with some massive slicks under it (Hoosier I think), and it's obviously got a lot of work into it, turbo etc. but it's just very... different.
 
A) Are your intercooler pipes properly beaded?
B) What sort of hose clamp are you using?
C) I have some Big Boy Pants engine mounts for sale if you want to move up from the Mazda comps. ;)
 
Discussion starter · #91 · (Edited)
Clamps are Road Race Engineering SS HD worm clamps. Used on 30 psi evos, no issue there. The problem is that no, that particular pipe is not beaded - the result of cutting my own angles out of piping to do the custom intercooler piping route. I am looking for a source locally that can TIG a bead on there. Zip ties obviously aren't the real answer, but when you're at the track and need the car to function, beading the pipe isn't an immediate option. What's crazy is it's held 10-11 psi for two years, through countless autocrosses and dyno sessions, etc. Heck, once at the dyno we did 30 back to back runs while tuning. Not until the track did the lack of the bead become an issue. Just goes to show how the track will find any weakness in your setup/car.

More importantly, I'm looking at addressing the heat issue; the current system keeps temps at a solid 210 during long sessions in 85* weather, but going into summer in SoCal and knowing that I will be going to Auto Club Speedway especially, I want to know the car can handle even 110*. I'm looking at getting Trackspeed's dual-core radiator soon.
 
Discussion starter · #97 ·
I think I saw you driving on Lebon Drive in UTC sometime this morning? haha
Yeah, I live right next to Lebon, so I bet that was me :)

man sick build dude! and it gets used, see you in august. what run group are you in? how hot would you say it was out there?
I haven't signed up for Auto Club Speedway yet, but I'll be in Purple group: point-bys required but allowed anywhere on track.

At Chuckwalla it was 100* - it was too hot! I actually started having heat soak issues by 1 PM, and I have no issues in 90* heat for entire sessions, so it was crazy. I also found upon inspection of the car after the event that the heat from the turbo began to melt the cap of my brake fluid reservoir!! The reservoir itself is wrapped in heat shielding, but cap is not, so the reservoir was fine but the cap began to melt on the side facing the turbo.
So, I'm building a heat shield for that, and also getting Trackspeed's uber-amazing 76mm dual-pass radiator.

-Ryan
 
Discussion starter · #98 · (Edited)
Autocross this past weekend with the BMWCCA in SD!

7:00 AM - Setting tire pressures with my trusty bicycle tire pump:

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The event was a big one. It was the annual Rug Cunningham Memorial Runoff - meaning that after everyone had run their timed runs, the first place finisher for each class went to the runoff where all finalists would get two laps in a mystery car. The winner gets a trophy, prizes, and their name added to the Rug Cunningham Memorial statue thingy.

This meant that there was a huge turnout - everyone wanted their name added to the trophy, so everyone brought their best. I was determined to remain on my trusty street tires.

The car felt solid and fast, my biggest set back was getting the power down on corner exit smoothly - there's just a lot of power for street tires, even if they are 9" wide!

My best time was a 85.5 - on street tires. This got me a win in the non-BMW class (Brian Goodwin did get a faster time than me in his NC, but instructors are in a seperate class), and this was the fastest time not by a non-instructor.

I beat out an instructor who didn't instruct that day just to get to run in the regular non-BMW class, who brought out his supercharged Lotus Elise with aero and Hankook C51 slicks :D

Overall, here's who did beat me - both were instructors:
- Brian Goodwin in his silver NC (Supercharged / Stripped / BIG Hoosiers / Aero) - 85.205
- E46 M3 (LS1 motor / Stripped / Caged / BIG Hoosiers / Aero) - 85.288

Not bad for street tires - just 0.3 seconds behind these guys. I've decided to continue to develop the car around the RS-3's and push the limits of how quick I can make a street-tire'd miata. I'm going to be making a spoiler for the rear to get more stick on corner exits and faster exit speeds and high speed stability.

Here's a picture of Brian Goodwin in the supercharged NC:
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And VIDEO - I forgot to take the waterproof back off of the case so the sound is rather muted:

So I got into the runoff, the mystery car was a brand new 1 series donated by the BMW dealership. Tires were terrible, as soon as it wasn't understeering it was oversteering. Best way to rotate it around corners was to get the entry speed right so it didn't push, then get on the gas and get the rear rotating, basically sliding around each turn. My second run was looking good but I tagged two cones with the rear of the car as I was sliding through a sweeper. Each cone is worth 2 sec so there was no hope of winning the runoff with that.
The finalists, me in the middle:
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Overall an awesome day.
 
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